Automated Pasta Sheet Interleaving Solutions for Food Service Applications
Pacproinc’s ProLeaver series of interleavers/underleavers and counters/stackers will save your organization valuable time and money. These machines reduce overhead costs by increasing production, minimizing labor, and significantly reducing packaging materials. Labor reliability and workplace injuries are measurably reduced when plants install Pacproinc technology, and a great deal of packaging becomes automated and streamlined.
Pacproinc technology places a piece of paper, plastic film, or foil between, underneath, or around pasta sheets at high speed and with great accuracy. Design innovations include a programmable controller for simple setup, dependable, low-maintenance, servo motion control technology that won’t wear out, and touchscreen controls for easy operation.
These top-of-the-line interleaving solutions enhance the value of your food service products by:
- Reducing refrigeration costs (versus freezing individual sheets)
- Minimizing broken product (compared to individually frozen sheets)
- Ensuring that sheets won’t stick together when frozen
- Enabling quick and easy preparation for the end user
- Allowing for more efficient stacking automation
- Improving sanitary handling for the end user
Reduce Waste in Any Food Service Area
Pacproinc products are totally customizable and available in compact designs, saving floor space and allowing food service manufacturing automation in almost any size area. Our solutions are the first of their kind, and they provide a more environmentally sound manufacturing option at a relatively small cost for food service packaging.
Our solutions are programmed to wrap or separate pasta sheets at speeds of up to 600 pieces per minute. On top of that, our auto-stackers and counters allow for hands-free counting and stacking prior to final packaging. This process allows a higher level of food safety, and it improves the appearance of the final product, tightening up your bottom line.
Pasta Sheets Interleaving Machine Quality and Capability
Pacproinc solutions are the quickest to clean and most sanitary on the market. Our technology is designed to lessen cleaning time, increase uptime, and promote the safety of your pasta sheet products for food service.
Our equipment is designed to be highly sanitary, ultra-rugged, and easy to clean. Some features include:
- Stand-off mounted features to eliminate the trapping of pasta sheet product scrap and enhance sanitation
- Sanitary welds to eliminate bacteria harbor points, making it possible to clean at a microbiological level
- Control cabinets and enclosures with sheet metal breaks to eliminate the possibility of standing water on flat surfaces
- Sealed stainless steel bearings in every food-contact area to prevent product contamination
- All machines are available with casters or leveling pads to meet your plant’s specific needs
- Trays to keep product scraps out of the paper path and paper trails off the floor, preventing material contamination
Pasta Sheet Counting and Stacking Equipment
Because you may not have a need for interleaving/underleaving, we also provide counting/stacking-only equipment to fit with all applications. Hands-free, high-speed counting and auto-stacking allow more accurate stacks that enable easier packaging and better presentation.
Our PLC allows simple production setup, as well as customized parameters, like speed, delay, stack count, and portion thickness. This stacking and counting technology interfaces flawlessly with upstream processing equipment and downstream packaging solutions. Automatic counting and stacking reduces repetitive-motion injuries and lowers training and labor expenditures.
Interleaving and Stacking Food Service Pasta Sheets
Pacproinc equipment is innovative machinery that precisely stacks and interleaves food service products at remarkable speeds. The system is automated and customized to your exact needs; it can cut paper, plastic film, or foil of needed thickness directly from roll stack, before placing the material around, beneath, or between portions of pasta sheets. Regular operating widths range from 3 to 40 inches and can be designed for single lane, multiple lanes, or unique groupings.
Pacproinc is renowned in the industry for innovative, cost-cutting, and sanitary solutions for food manufacturing and packaging. We help plants lower their overhead of food service packaging, decrease undesirable waste, and dispel food safety concerns.